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Mastercam – software for milling, turning, EDM and woodworking on machines with numerical control (CNC). The developer, the well-known American company CNC Software Inc., has been creating and improving the system for more than 20 years and is one of the world leaders in the CAD / CAM industry.
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CNC

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Do you like to build things? Are you ever frustrated at having to compromise your designs to fit whatever parts happen to be available? Would you like to fabricate your own parts? Build Your Own CNC Machine is the book to get you started. CNC expert Patrick Hood-Daniel and best-selling author James Kelly team up to show you how to construct your very own CNC machine. Then they go on to show you how to use it, how to document your designs in Computer-Aided Design programs, and how to output your designs as specifications and tool paths that feed into the CNC machine, controlling it as it builds whatever parts your imagination can dream up.
Don’t be intimidated by abbreviations like CNC and terms like Computer-Aided Design. Patrick and James have chosen a CNC-machine design that is simple to fabricate. You need only basic woodworking skills and a budget of perhaps $500 to $1,000 to spend on the wood, a router, and various other parts that you’ll need. With some patience and some follow-through, you’ll soon be up and running with a really fun machine that’ll unleash your creativity and turn your imagination into physical reality.
The authors go on to show you how to test your machine, including configuring the software.
Provides links for learning how to design and mill whatever you can dream up
The perfect parent/child project that is also suitable for scouting groups, clubs, school shop classes, and other organizations that benefit from projects that foster skills development and teamwork
No unusual tools needed beyond a circular saw and what you likely already have in your home toolbox
Teaches you to design and mill your very own wooden and aluminum parts, toys, gadgets—whatever you can dream up
What you’ll learn
Build your very own CNC machine
Learn about linear movement and motion transmission
Who is this book for?
Build Your Own CNC Machine is the perfect book for hobbyists who like to build and create using wood and metal. It’s especially for those who have ever been foiled by lack of specific parts to help realize their creative designs. Build Your Own CNC Machine is also an excellent choice for organizations such as scouting and church groups, school shop classes, and so forth, as it provides an educational project of modest cost that all can work on together.
Contents
■About the Authors …………………………………………………………………………………………………… x
■About the Technical Reviewers ……………………………………………………………………………….. xi
■Acknowledgments ………………………………………………………………………………………………… xii
■Introduction ………………………………………………………………………………………………………….. xiii
■Chapter 1: Your CNC Machine …………………………………………………………………………………. 1
What is CNC? ……………………………………………………………………………………………………………… 1
Industrial Uses ……………………………………………………………………………………………………. 2
Personal Uses …………………………………………………………………………………………………….. 2
Your DIY CNC Machine …………………………………………………………………………………………………. 3
What’s Next? ………………………………………………………………………………………………………………. 4
■Chapter 2: Hardware and Tools ………………………………………………………………………………. 5
The Tools …………………………………………………………………………………………………………………… 5
The Electronics Vendors ……………………………………………………………………………………………… 12
What’s Next? …………………………………………………………………………………………………………….. 12
■Chapter 3: Tips and Advice …………………………………………………………………………………… 13
Cut Once ………………………………………………………………………………………………………………….. 13
Protect Yourself …………………………………………………………………………………………………………. 14
Protect Your Lungs …………………………………………………………………………………………………….. 15
Label Parts ……………………………………………………………………………………………………………….. 16
MDF Sheets and Sizes ………………………………………………………………………………………………… 17
Limit Your Cuts ………………………………………………………………………………………………………….. 18
Time Your Cuts ………………………………………………………………………………………………………….. 20
Encouragement …………………………………………………………………………………………………………. 20
What’s Next? …………………………………………………………………………………………………………….. 21
■Chapter 4: Movement Using Rails ………………………………………………………………………… 23
Bearing-Rail Assembly ……………………………………………………………………………………………….. 23
Riding the Rail …………………………………………………………………………………………………………… 32
Tips and Advice …………………………………………………………………………………………………………. 33
What’s Next? …………………………………………………………………………………………………………….. 33
■Chapter 5: Joining Methods ………………………………………………………………………………….. 35
Two Pieces of MDF ……………………………………………………………………………………………………. 35
Method 1: Cross Dowels ……………………………………………………………………………………………… 38
Method 2: Bolt, Washer, and Nut ………………………………………………………………………………….. 43
Which Method Is Best? ……………………………………………………………………………………………….. 44
Building a Jig to Drill ………………………………………………………………………………………………….. 45
What’s Next? …………………………………………………………………………………………………………….. 47
■Chapter 6: The Electronics ……………………………………………………………………………………. 49
The Required Components ………………………………………………………………………………………….. 49
Preparing the Stepper Motor Wires ……………………………………………………………………………….. 53
Preparing the Power Supply ………………………………………………………………………………………… 56
Preparing the Breakout Board………………………………………………………………………………………. 59
Providing Power to the Stepper Motor Drivers …………………………………………………………………. 62
Wiring Motor Drivers to the Breakout Board ……………………………………………………………………. 64
Connecting Power to Motor Drivers ………………………………………………………………………………. 65
Connecting Stepper Motors to Motor Drivers ………………………………………………………………….. 67
Wiring the Cooling Fan ……………………………………………………………………………………………….. 69
Testing the Electronics ……………………………………………………………………………………………….. 70
What’s Next? …………………………………………………………………………………………………………….. 71
■Chapter 7: X-Axis, Part 1 ………………………………………………………………………………………. 73
The X-Axis MDF Parts …………………………………………………………………………………………………. 73
The X-Axis Table ……………………………………………………………………………………………………….. 74
Cutting Rails for Tabletop Sides ……………………………………………………………………………………. 79
Summary of Work ……………………………………………………………………………………………………… 80
What’s Next? …………………………………………………………………………………………………………….. 80
■Chapter 8: X-Axis, Part 2 ………………………………………………………………………………………. 81
Drilling the Table ……………………………………………………………………………………………………….. 81
Drilling Holes for Legs ………………………………………………………………………………………………… 85
Cutting the Table Ends ……………………………………………………………………………………………….. 86
Summary of Work ……………………………………………………………………………………………………… 90
Hardware Required ……………………………………………………………………………………………………. 90
What’s Next? …………………………………………………………………………………………………………….. 90
■Chapter 9: X-Axis, Part 3 ………………………………………………………………………………………. 91
Drilling the Table Ends (Legs) ………………………………………………………………………………………. 91
Drilling and Mounting the Rail ……………………………………………………………………………………… 95
Attaching the Table Legs …………………………………………………………………………………………….. 96
Cutting the X-Axis Lead Screw …………………………………………………………………………………….. 97
Summary of Work ……………………………………………………………………………………………………… 98
Hardware Required ……………………………………………………………………………………………………. 98
What’s Next? …………………………………………………………………………………………………………….. 98
■Chapter 10: Y-Axis, Part 1 …………………………………………………………………………………….. 99
The Y-Axis MDF Parts …………………………………………………………………………………………………. 99
Parts Q and R: The Y-Axis Gantry Sides ……………………………………………………………….. 100
Building BRAs for Gantry Sides…………………………………………………………………………… 105
Summary of Work ……………………………………………………………………………………………………. 108
Hardware Required ………………………………………………………………………………………………….. 108
What’s Next? …………………………………………………………………………………………………………… 108
■Chapter 11: Y-Axis, Part 2 …………………………………………………………………………………… 109
The Y-Axis MDF Parts ……………………………………………………………………………………………….. 109
Attaching BRAs and Gantry Sides ……………………………………………………………………………….. 110
Part P: The Y-Axis Gantry Bottom Support ……………………………………………………………………. 114
Summary of Work ……………………………………………………………………………………………………. 119
Hardware Required ………………………………………………………………………………………………….. 120
What’s Next? …………………………………………………………………………………………………………… 120
■Chapter 12: Y-Axis, Part 3 …………………………………………………………………………………… 121
The Y-Axis MDF Parts ……………………………………………………………………………………………….. 121
The Rail Support ………………………………………………………………………………………………………. 122
Finishing the Y-Axis Frame ………………………………………………………………………………………… 128
Tips on Final Frame Assembly ……………………………………………………………………………………. 132
Summary of Work ……………………………………………………………………………………………………. 132
Hardware Required ………………………………………………………………………………………………….. 132
What’s Next? …………………………………………………………………………………………………………… 133
■Chapter 13: Preparing for the Z-Axis ………………………………………………………………….. 135
The Y-Axis BRA Supports ………………………………………………………………………………………….. 135
Cutting and Drilling Parts C and D ………………………………………………………………………………. 136
Measuring for the Z-Axis …………………………………………………………………………………………… 144
Summary of Work ……………………………………………………………………………………………………. 146
Hardware Required ………………………………………………………………………………………………….. 147
What’s Next? …………………………………………………………………………………………………………… 147
■Chapter 14: Z-Axis, Part 1 …………………………………………………………………………………… 149
The Z-Axis MDF Parts ……………………………………………………………………………………………….. 149
Part F: The Z-Axis Rail Support …………………………………………………………………………………… 150
Parts W and X: The Z-Axis Bearing Supports ………………………………………………………………… 154
Z-Axis Bearing-Rail Assemblies ………………………………………………………………………………….. 155
Summary of Work ……………………………………………………………………………………………………. 157
Hardware Required ………………………………………………………………………………………………….. 157
What’s Next? …………………………………………………………………………………………………………… 157
■Chapter 15: Z-Axis, Part 2 …………………………………………………………………………………… 159
Preparing to Drill ……………………………………………………………………………………………………… 159
Drilling Part F: The Z-Axis Rail Support ………………………………………………………………………… 159
Drilling Parts W and X: The Z-Axis Bearing Supports ………………………………………………………. 161
Mounting the Z-Axis Bearing-Rail Assemblies ……………………………………………………………….. 164
Summary of Work ……………………………………………………………………………………………………. 166
Hardware Required ………………………………………………………………………………………………….. 166
What’s Next? …………………………………………………………………………………………………………… 166
■Chapter 16: Z-Axis, Part 3 …………………………………………………………………………………… 167
Cutting the Z-Axis Rail Support Rails …………………………………………………………………………… 167
Cutting and Drilling Parts M and N ……………………………………………………………………… 169
Cutting and Drilling Part V …………………………………………………………………………………. 173
Assembling the Z-Axis ………………………………………………………………………………………………. 174
Attaching the Z-Axis to the Machine ……………………………………………………………………………. 176
Summary of Work ……………………………………………………………………………………………………. 181
Hardware Required ………………………………………………………………………………………………….. 181
What’s Next? …………………………………………………………………………………………………………… 181
■Chapter 17: Mounting the Electronics …………………………………………………………………. 183
Cutting and Drilling the Motor Mounts …………………………………………………………………………. 183
Mounting Your Router ……………………………………………………………………………………………….. 191
Summary of Work ……………………………………………………………………………………………………. 194
Hardware Required ………………………………………………………………………………………………….. 195
What’s Next? …………………………………………………………………………………………………………… 195
■Chapter 18: Software and Testing ……………………………………………………………………….. 197
CAD, CAM, and Control Software ………………………………………………………………………………… 197
The Mach3 Control Software ……………………………………………………………………………………… 197
Downloading and Installing Mach3 ……………………………………………………………………………… 198
Configuring Mach3 …………………………………………………………………………………………………… 200
Ports and Pins …………………………………………………………………………………………………. 200
Motor Outputs …………………………………………………………………………………………………. 201
Input Signals …………………………………………………………………………………………………… 201
Motor Tuning and Setup ……………………………………………………………………………………. 202
Configuring the Default Motor Units ……………………………………………………………………. 203
Testing Your Machine ……………………………………………………………………………………………….. 203
Testing the Router ……………………………………………………………………………………………………. 206
School Starts …………………………………………………………………………………………………………… 207
What’s Next? …………………………………………………………………………………………………………… 208
■Chapter 19: Where to Go from Here …………………………………………………………………….. 209
Getting Familiar with CAD ………………………………………………………………………………………….. 209
Getting Familiar with CAM …………………………………………………………………………………………. 210
Installing an Emergency Stop …………………………………………………………………………………….. 210
Adding Limit Switches ………………………………………………………………………………………………. 213
Adding a Solid State Relay …………………………………………………………………………………………. 214
Protecting and Painting Your Machine …………………………………………………………………………. 215
What’s Next? …………………………………………………………………………………………………………… 215
■Index ………………………………………………………………………………………………………………….. 217
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FeatureCAM allows you to:
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* Generate the NC code of the control program (UE)
The knowledge base of processing technologies increases productivity
FeatureCAM automatically:
* Choose a tool
* Calculates speed and feed, step and depth of cut
* Defines roughing and finishing operations
* Generates the trajectory of processing and the NC code of the control program
You can specify the degree of automation required and change any automatic processing created
FeatureCAM provides:
* Extensive library of postprocessors with the ability to create own or modify existing
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* API interface for creating macro programs and custom applications
* Documentation for the calculation of works
* Built-in 3D simulation module
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DriveWorks Pro is an add-on for SolidWorks, designed to automate the process of project development and repetitive tasks. Provides rapid and consistent development of 3D models and 2D drawings, commercial quotas, BOMs, Cut Lists, DXF’s (open file format for the exchange of two-dimensional graphical information between CAD applications, was created by Autodesk for the AutoCAD system. It is supported by virtually all CAD systems on the platform PC.)
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DriveWorks Solo is an add-on for SolidWorks, designed to automate the process of project development and repetitive tasks. Provides rapid and consistent development of 3D models and 2D drawings, commercial quotas, BOMs, Cut Lists, DXF’s (open file format for the exchange of two-dimensional graphical information between CAD applications, was created by Autodesk for the AutoCAD system. It is supported by virtually all CAD systems on the platform PC.)
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PolyWorks (PW) is a multifunctional software company manufactured by InnovMetricSoftwareInc., Used to process laser scanning data: reverse engineering, product geometry control, architecture tasks, deformation monitoring of the earth’s surface and many others. The PolyWorks software package allows you to efficiently and quickly work with very large amounts of data. PolyWorks consists of several modules and has a wide range of tools that simplify and accelerate the work with data. It is important to note that the complex allows you to work with data obtained from three-dimensional scanners of all known brands.
IMAlign
• This module is designed for primary data processing.
• Initially, data is imported using a terrestrial 3D scanner or data already processed in other programs. Already at this stage, there are some processing possibilities: the data is imported with the specified accuracy (the step of sampling points is set); Data can be filtered by distance.
• Primary processing of point clouds: scaling of point clouds; Filtering on the subject of coincident points, that is, ordering (the points diverging to distances less than the specified ones are deleted). In the module, you bind to the external coordinate system and link the scans.
• The program allows you to select the stitching method, which can be divided into: visual stitching methods; On reference objects. And that is not unimportant: the program produces statistics and histograms of association errors, primary polygonal models are created.
• Data can be exported in many formats (AC, BRE, PIF, PTX, SURF) and as polygonal models in DXF, IGES.
IMMerge
• Designed to create a triangulation model, the module allows you to manually determine the parameters responsible for the quality and accuracy of the model being created.
IMEdit
• The module is designed to work with TIN-surfaces created in PW or imported from other programs.
• The module contains functions for smoothing, filling “holes”, retryangulation (individual areas can be re-arranged with less accuracy), various mechanisms for creating curves and tools for editing them.
• This module implements the functions of creating and editing NURBS surfaces – surfaces that are created by curves, and the module provides many ways to create these curves: manually – certain curves are drawn at the specified points, the curves are constructed by intersections with the plane model, by sections , A grid of curves is automatically compiled from the model with a specified accuracy (the step and the maximum distance to which they are spaced from the model).
IMInspect
Includes tools that allow:
• to enter into the cloud points of geometric primitives (circle, cone, cylinder, plane, point, polyline, sphere and vector);
• construction of polygonal surfaces;
• combining data and reference objects into a single and unique coordinate system;
• profiling, creating arbitrary and specified sections;
• make detailed comparisons, statistics and reports within or between data, reference objects, and primitives;
• All types of measurements, control of position and condition of complex structures (measurement of geometric dimensions, both linear and angular, areas, volumes);
• export data and reference objects to many formats.
IMCompress
• Reduction, mainly, of colored polygonal 3D models. An auxiliary module that allows you to reduce the weight of the model by reducing the number of its constituent elements (triangles or patches).
IMTexture
• The module allows you to combine the model and its texture map, that is, get a model with textures that displays not only the geometric, but also the physical properties of the model. The texture map should be obtained from the scanner, that is, in the obtained data from the scanner, in addition to coordinates, there should be information about the intensity. Two types of data are combined, as a result, the model has the form closest to reality.
IMView
• Module for viewing data.
• Models created in the program are saved in the internal format and can be viewed in the free module provided. The software product PolyWorks is intended for a certain range of tasks, the solution of which in other software products is not possible.
• This range of tasks covers many aspects. For example: Monitoring of deformations of the earth’s surface, landslide processes and subsidence of soil under the influence of technogenic factors. By superimposing models created at different times, one can obtain the magnitude and direction of the displacements. And to characterize the data for these offsets will not be individual control points.
• Since continuous scanning is performed during scanning, the necessary information can be obtained practically at any point of the surface. The data obtained are presented in the form of a colored three-dimensional model with a color distribution depending on the magnitude of the deformations.
• By simply clicking the mouse at any point of this model, the magnitude and direction of the deformation, as well as the coordinates of the given point in different observation cycles, are displayed on the screen. Then, the distribution diagrams of these quantities are generated, which can be transformed into various charts, diagrams and histograms in MS Excel format.
• The three-dimensional model of the earth’s surface allows solving a number of problems, ranging from the calculation of the volume of blasting blocks in open quarries being developed and ending with the usual topographic plan and materials for land management documentation.
• With the tools of the PolyWorks software product in the automatic mode, in this case it is also possible to solve the following tasks:
Analysis of surfaces (magnitude and direction of deformation). Surface analysis – cuts (they can be performed in different directions: perpendicular to the board and in the horizontal planes: in the first case this is one of the main parameters for assessing the quality of the explosion and the location of the ore, in the other we get a career planplanet).
• Construction of isolines of the camber surface. Evaluation of the collapse and exploded volume (the estimation of the disintegration according to these models can be performed as follows: the collapse is divided into calculation blocks (for example, 3 × 3 m) and the volume of each such block is estimated, these calculations are taken from the calculated plane at a given mark). Tasks of industrial enterprises related to the measurement of inaccessible and complex objects, the construction of three-dimensional models of objects and the preparation of materials for use in automatic design systems and enterprise management systems. Monitoring the condition of buildings and structures, in particular, monitoring deformations.
• By superimposing models created at different times, you can obtain the magnitude and direction of the displacements at any point in the structure. It is possible to overlay the current model with a “reference” model, the role of which can be played by the project model. In this case, we will have deviations from the “ideal” parameters. An example of such a deformation is the deflection of the hipped roof.
• Deformational monitoring is carried out both for the building as a whole and for individual structural elements, including those that are inaccessible.
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Have you ever tried to assemble a multi-body product in CATIA V5, but you could not properly manipulate or even import the desired parts? In this course, CATIA V5 Essentials – Assembly Design Basics, you will learn how to create a functionally constrained assembly of an office desk. First, you’ll learn the fundamental tools and toolboxes from the Assembly Design workbench in CATIA V5, as well as how they are manipulated in 3D space on a product file. Next, you’ll learn how to import parts with different file formats into an assembly, such as IGES and STEP, which are the industry standards for CAD compatibility. Finally, you’ll achieve detailed inspections and assembly validations for accuracy verification. When you’re finished with this CAD course, you’ll not only be able to assemble an office desk, but will also be proficient in any kind of multi-part product assembly in CATIA v5. Software required: CATIA V5R20.
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To complete a linear static analysis of an assembly in SOLIDWORKS Simulation, many steps need to be followed. In this course, SOLIDWORKS Simulation – Linear Static Assembly Analysis, you will be guided through each of these steps to ensure accuracy from start to finish. First, you will see the basics of Finite Element Analysis. From there, you will complete the setup of materials, connections, fixtures, loads, and mesh. After you run the analysis, you will interpret the results. After completing this course, setting up and running a linear static stress analysis on an assembly will be much easier and you will be prepared to do it on your own in the future. Software required: SOLIDWORKS 2017.
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SOLIDWORKS

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Using Nonlinear Analysis can give you a more accurate representation of your design when compared to a Linear Static Analysis. In this course, SOLIDWORKS Simulation – Nonlinear, you’ll learn how to accurately simulate structural design problems using a Nonlinear FEA Analysis available with SOLIDWORKS Simulation. First, you’ll learn about the distinction between a linear and a nonlinear analysis. Next, you’ll discover the definition of advanced materials and explore new loading options. Finally, you’ll learn about additional post processing options to find critical areas of your design in a more accurate manner. After watching this course, you will be equipped to setup and run a Nonlinear Analysis to simulate structural design issues before testing. Required software: SOLIDWORKS with Simulation Premium.
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A program for optimizing heat transfer simulation. Assumes use with external solvers such as TaiTherm, Star-CCM + and Fluent.
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Imagine being able to capture anything in the physical world and have a digital solid model of it in minutes.
Geomagic® for SOLIDWORKS® is the industry’s most complete integrated Scan-to-SOLIDWORKS model solution.
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Simufact.welding program for modeling and optimizing the welding process
The main task of Simufact.welding is to investigate the leash of welded structures. In addition, the study of thermal stresses in welded structures makes it possible to predict the behavior of the latter
The interface of the program is organized in such a way that it allows the specialist in the field of welding to model technologies of any complexity. The program is built on a modular basis and uses different types of solvers
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With over 80,000 licenses distributed in the past few years CIMCO Edit is the most popular CNC program editor on the market. CIMCO Edit is easy to use and includes powerful features like file compare, NC-Assistant, backplot, solid simulation and DNC capabilities to improve the productivity of CNC programmers. Specialized add-ons are available for viewing Mazatrol files, working with 2D CAD/CAM and 3D machine simulation.

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CIMCO Edit provides a comprehensive set of essential editing tools necessary for meeting the demands of modern CNC program editing.
It has no program size limitations and includes CNC code specific options such as line numbering / renumbering, character handling and XYZ range finder. It also features math functions including basic math, rotate, mirror, tool compensation, and translate. CIMCO Edit offers all the functions expected from an editor including drag-and-drop text editing. Best of all CIMCO Edit is completely configurable and is easily adapted to any existing CNC program editing environment.

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The NC-Assistant makes editing NC code faster and easier than ever. Point at any M or G code and the NC-Assistant will identify the code allowing you to modify values using an interactive interface linked to the CNC code. Input the desired values for any register and the NC-Assistant updates the CNC code automatically.
The NC-Assistant in CIMCO Edit allows you to quickly insert and edit complex cycles and operations. CIMCO Edit includes built-in cycles and macros for the most common operations such as program start, program stop and tool change. You can also record or create custom cycles and macros for the operations most common to your own specific setups and applications.

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The 3D Mill / 2D Lathe backplotter handles your 3-axis Mill and 2-axis lathe CNC programs with step and continuous forward and reverse plotting. Edit the CNC program and the update is automatically reflected in the plot. Analyze the plot with dynamic zoom, pan, rotate and measuring functions. CIMCO Edit supports solid visualization of NC code with toolholder collision check and gouge detection.

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CIMCO Edit features a fast and fully configurable side-by-side file compare, allowing the user to quickly identify CNC program changes (shown at 2:40 in video). The file compare identifies changed and deleted / inserted lines, but ignores trivial format changes like block renumbering and spacing. Differences are displayed one line at a time, all at once or printed side-by-side for offline review.
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Delcam Crispin – solutions from Delcam for the shoe industry
Allow to reduce the costs and timing of the preparation of new models.
At the stage of style design, computer modeling reduces design time and accelerates decision making on the basis of prepared visual materials. Discussion of style can go on distance, using modern electronic technologies.
The procedure for grading the shoe elements in size is greatly simplified. Optimizing the cutting saves the material.
Ultimately, the transition to computer design reduces costs and reduces the cost of developing new models of shoes.
ShoeDesign is the main module for designing the top of the shoe.
The designer imports a shoe from LastMaker or directly from scanners or from other CAD packages, as well as style lines, if they are applied manually.
Designing shoes, the designer draws a line on the surface of the pad, while the cursor moves over the surface of the pad and shows the line in 3D and in 2D simultaneously.
Then you select colors, textures, thickness of the material and place decorative elements – fasteners, stitches and so on. The outsole is selected. In the final stage, all the shoe elements are scanned.
At the design stage, it is important to be able to accurately visualize. To accurately transfer the texture, the texture of the material used can be scanned and added to the database for use when viewing the design. Decorative elements are three-dimensional elements, and not flat images.
ShoeStyle-module for working with style lines only.
The lines are drawn with the cursor on the pad, can be modified and combined with previously designed templates.
Lines can be deployed on a plane for use in production modules or vice versa, flat lines can be superimposed on a volumetric shoe.
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Allow to reduce the costs and timing of the preparation of new models.
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The procedure for grading the shoe elements in size is greatly simplified. Optimizing the cutting saves the material.
Ultimately, the transition to computer design reduces costs and reduces the cost of developing new models of shoes.
ShoeDesign is the main module for designing the top of the shoe.
The designer imports a shoe from LastMaker or directly from scanners or from other CAD packages, as well as style lines, if they are applied manually.
Designing shoes, the designer draws a line on the surface of the pad, while the cursor moves over the surface of the pad and shows the line in 3D and in 2D simultaneously.
Then you select colors, textures, thickness of the material and place decorative elements – fasteners, stitches and so on. The outsole is selected. In the final stage, all the shoe elements are scanned.
At the design stage, it is important to be able to accurately visualize. To accurately transfer the texture, the texture of the material used can be scanned and added to the database for use when viewing the design. Decorative elements are three-dimensional elements, and not flat images.
ShoeStyle-module for working with style lines only.
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VisualMill is a modern software package that includes the necessary tools for generating control programs of 3-axis milling machines and visualization of the processing process with imitation of material removal. The system does not have its own modules for forming surface or solid models, but offers a very extensive list of imported formats from CAD systems, the geometry of which can be transferred to VisualMill. As “suppliers” of 3-d models, Unigraphics, SolidWorks, SolidEdge, Autodesk Inventor, MDT, AutoCAD, 3D Studio or any other system capable of forming an IGES file or model in STL format can act.
VisualMill allows you to use the cutting tool as a standard geometry, and having a tapered (wedge-shaped) shape. Due to the large choice of strategies for roughing, semi-finished and finishing machining, it is possible to optimally build the technological process. VisualMill covers almost the entire range of tasks facing the machining: the package supports such types of processing as deep drilling, tapping and boring operations. Information about each process operation (processing area, tool description, feed values, material removal strategy) is stored, it is available at any time for editing and recounting the control program.
Visualization of the trajectory of moving the cutting tool in the “wire” mode can be carried out in a frame-by-frame representation or in a halftone filling mode with imitation of the material removal process. The calculation of the time required for each technological operation makes it possible, at the stage of creating the control program, to determine the processing time of the part as a whole. Using the toolpath trajectory editor, you can optimize the control file, which reduces processing time and allows the most efficient use of the capabilities of CNC machines. The generator of postprocessors of the program Visual Mill provides preparation of control programs for machine tools of domestic and foreign production.
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PolyWorks (PW) is a multifunctional software company manufactured by InnovMetricSoftwareInc., Used to process laser scanning data: reverse engineering, product geometry control, architecture tasks, deformation monitoring of the earth’s surface and many others. The PolyWorks software package allows you to efficiently and quickly work with very large amounts of data. PolyWorks consists of several modules and has a wide range of tools that simplify and accelerate the work with data. It is important to note that the complex allows you to work with data obtained from three-dimensional scanners of all known brands.
IMAlign
• This module is designed for primary data processing.
• Initially, data is imported using a terrestrial 3D scanner or data already processed in other programs. Already at this stage, there are some processing possibilities: the data is imported with the specified accuracy (the step of sampling points is set); Data can be filtered by distance.
• Primary processing of point clouds: scaling of point clouds; Filtering on the subject of coincident points, that is, ordering (the points diverging to distances less than the specified ones are deleted). In the module, you bind to the external coordinate system and link the scans.
• The program allows you to select the stitching method, which can be divided into: visual stitching methods; On reference objects. And that is not unimportant: the program produces statistics and histograms of association errors, primary polygonal models are created.
• Data can be exported in many formats (AC, BRE, PIF, PTX, SURF) and as polygonal models in DXF, IGES.
IMMerge
• Designed to create a triangulation model, the module allows you to manually determine the parameters responsible for the quality and accuracy of the model being created.
IMEdit
• The module is designed to work with TIN-surfaces created in PW or imported from other programs.
• The module contains functions for smoothing, filling “holes”, retryangulation (individual areas can be re-arranged with less accuracy), various mechanisms for creating curves and tools for editing them.
• This module implements the functions of creating and editing NURBS surfaces – surfaces that are created by curves, and the module provides many ways to create these curves: manually – certain curves are drawn at the specified points, the curves are constructed by intersections with the plane model, by sections , A grid of curves is automatically compiled from the model with a specified accuracy (the step and the maximum distance to which they are separated from the model).
IMInspect
Includes tools that allow:
• to enter into the cloud points of geometric primitives (circle, cone, cylinder, plane, point, polyline, sphere and vector);
• construction of polygonal surfaces;
• combining data and reference objects into a single and unique coordinate system;
• profiling, creating arbitrary and specified sections;
• make detailed comparisons, statistics and reports within or between data, reference objects, and primitives;
• All types of measurements, control of position and condition of complex structures (measurement of geometric dimensions, both linear and angular, areas, volumes);
• export data and reference objects to many formats.
IMCompress
• Reduction, mainly, of colored polygonal 3D models. An auxiliary module that allows you to reduce the weight of the model by reducing the number of its constituent elements (triangles or patches).
IMTexture
• The module allows you to combine the model and its texture map, that is, get a model with textures that displays not only the geometric, but also the physical properties of the model. The texture map should be obtained from the scanner, that is, in the obtained data from the scanner, in addition to coordinates, there should be information about the intensity. Two types of data are combined, as a result, the model has the form closest to reality.
IMView
• Module for viewing data.
• Models created in the program are saved in the internal format and can be viewed in the free module provided. The software product PolyWorks is intended for a certain range of tasks, the solution of which in other software products is not possible.
• This range of tasks covers many aspects. For example: Monitoring of deformations of the earth’s surface, landslide processes and subsidence of soil under the influence of technogenic factors. By superimposing models created at different times, one can obtain the magnitude and direction of the displacements. And to characterize the data for these offsets will not be individual control points.
• Since continuous scanning is performed during scanning, the necessary information can be obtained practically at any point of the surface. The data obtained are presented in the form of a colored three-dimensional model with a color distribution depending on the magnitude of the deformations.
• By simply clicking the mouse at any point of this model, the magnitude and direction of the deformation, as well as the coordinates of the given point in different observation cycles, are displayed on the screen. Then, the distribution diagrams of these quantities are generated, which can be transformed into various charts, diagrams and histograms in MS Excel format.
• The three-dimensional model of the earth’s surface allows solving a number of problems, ranging from the calculation of the volume of blasting blocks in open quarries being developed and ending with the usual topographic plan and materials for land management documentation.
• With the tools of the PolyWorks software product in the automatic mode, in this case it is also possible to solve the following tasks:
Analysis of surfaces (magnitude and direction of deformation). Surface analysis – cuts (they can be performed in different directions: perpendicular to the board and in the horizontal planes: in the first case this is one of the main parameters for assessing the quality of the explosion and the location of the ore, in the other we get a career planplan).
• Construction of isolines of the camber surface. Evaluation of the collapse and exploded volume (the estimation of the disintegration according to these models can be performed as follows: the collapse is divided into calculation blocks (for example, 3 × 3 m) and the volume of each such block is estimated, these calculations are taken from the calculated plane at a given mark). Tasks of industrial enterprises related to the measurement of inaccessible and complex objects, the construction of three-dimensional models of objects and the preparation of materials for use in automatic design systems and enterprise management systems. Monitoring the condition of buildings and structures, in particular, monitoring deformations.
• By superimposing models created at different times, you can obtain the magnitude and direction of the displacements at any point in the structure. It is possible to overlay the current model with a “reference” model, the role of which can be played by the project model. In this case, we will have deviations from the “ideal” parameters. An example of such a deformation is the deflection of the hipped roof.
• Deformational monitoring is carried out both for the building as a whole and for individual structural elements, including those that are inaccessible.
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SolidWorks – the system of computer-aided design, engineering analysis and preparation of production of products of any complexity and purpose.
SolidWorks is the core of an integrated enterprise automation suite that supports product lifecycle in accordance with the concept of CALS technologies, including bi-directional data exchange with other Windows applications and the creation of interactive documentation.
Depending on the class of tasks to be solved, customers are offered three basic system configurations: SolidWorks, SolidWorks Professional, and SolidWorks Premium.
CAD developer SolidWorks is SolidWorks Corp. (USA), an independent division of Dassault Systemes (France), the world leader in high-tech software.
Developments SolidWorks Corp. Characterized by high quality, reliability and performance, which, combined with qualified support, makes SolidWorks the best solution for the industry.
Complex solutions of SolidWorks are based on advanced technologies of hybrid parametric modeling and a wide range of specialized modules.
The software runs on the Windows platform, has the support of the Russian language, and, accordingly, supports GOST and ESKD.
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Description: CAMWorksNesting- SolidWorks application for optimizing the cutting of various parts in the SolidWorks environment
Extras. Information: CAMWorksNesting 2014 does not officially support SW2015 and does not connect to it automatically, but it can be connected using the standard procedure of connecting SW add-ons by opening the corresponding DLL add-on
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Description: CAMWorksNesting- SolidWorks application for optimizing the cutting of various parts in the SolidWorks environment
NESTINGWorks is the newest 3D design tool in the SOLIDWORKS environment to help optimize sheet metal and flat stock designs as well as support the transition from design to manufacturing for sheet metal and flat goods.
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